QAD-0001.pdf

File Code WCP_QAM PDMS # QAD-0001 Revision: AK Date: 5/16/2007 WCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVE Page: 1 of 4 TITLE: Sample Plan For Inspection of Purchased Material/Items Schlumberger Private Information Do not disclose, use or reproduce without written approval from Schlumberger. Warning: This controlled source document is stored within the Product Data Management (PDM) System. Any paper version of this Document is uncontrolled and should be compared with the source document at time of use to ensure it is up-to-date. If revisions to this document are required, please contact BPC-QUALITYSLB.COM Schlumberger Private 1.01.01.01.0 PURPOSEPURPOSEPURPOSEPURPOSE The purpose of this QAD is to delineate the method to be used for sample inspection of the purchased lots, raw materials, semi-finished, and finished goods. 2.02.02.02.0 SCOPESCOPESCOPESCOPE The directive covers all material and finished parts used in Schlumberger products and purchased by the Bartlesville Procurement department. 3.03.03.03.0 APPLICABLE DOCUMENTATIONAPPLICABLE DOCUMENTATIONAPPLICABLE DOCUMENTATIONAPPLICABLE DOCUMENTATION 3.1 QAD-0021 Procedure For Using eQuality In Inspection Of Purchased Parts 3.2 QAD-0022 Procedure For Using eQuality In Inspection Of Machined Parts 3.3 QAD-0023 Procedure For Using eQuality To Document Nonconformance In Non-Traceable Components 4.04.04.04.0 INSPECTION PLANINSPECTION PLANINSPECTION PLANINSPECTION PLAN 4.1 All GLM components will be sample inspected per QA-16 4.2 All other product lines will be sample inspected per QAD-0001 5 5 5 5.0 .0 .0 .0 INSPECTION METHODINSPECTION METHODINSPECTION METHODINSPECTION METHOD 5.1 Defect categories: All defects shall be categorized as major or minor defects. 5.1.1 Major defects are those defects, which will inhibit product assembly, function and specified performance (e.g. thread, sealing surfaces, mating dimensions, wrong materials, etc.). 5.1.2 Minor defects are those defects, which may not cause any functional or assembly problems but are related to poor workmanship and aesthetics (e.g. burrs, chips, dirty, etc.). 5.2 The attached Tables I and II will be used to select the sample size as well as accept/reject criteria. An Acceptable Quality Level (AQL) of 1.0 for major and 2.5 for minor defects shall be used. The sample size shall be selected based on Level, S-4 special inspection level. General SpecQAD-0001AK|Released|WDong2| for 1046028-D |Mon Oct 08 16:35:10 GMT+08:00 2007|Scale =1.0 General SpecQAD-0001AK|Released|WDong2| for 1046028-D |Mon Oct 08 16:35:10 GMT+08:00 2007|Scale =1.0 File Code WCP_QAM PDMS # QAD-0001 Revision: AK Date: 5/16/2007 WCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVE Page: 2 of 4 TITLE: Sample Plan For Inspection of Purchased Material/Items Schlumberger Private Information Do not disclose, use or reproduce without written approval from Schlumberger. Warning: This controlled source document is stored within the Product Data Management (PDM) System. Any paper version of this Document is uncontrolled and should be compared with the source document at time of use to ensure it is up-to-date. If revisions to this document are required, please contact BPC-QUALITYSLB.COM Schlumberger Private 5.05.05.05.0 INSPECTION METHOD (CONT)INSPECTION METHOD (CONT)INSPECTION METHOD (CONT)INSPECTION METHOD (CONT) 5.2.1 Table I gives the code letter against the inspection Level and Table II gives the sample size and also the accept/reject number for a given AQL (in this case 1.0 and 2.5). 5.3 Records 5.3.1 Results of all inspections will be recorded in the eQuality Inspection Records database. 6 6 6 6.0 .0 .0 .0 MATERIAL DISPOSITIONSMATERIAL DISPOSITIONSMATERIAL DISPOSITIONSMATERIAL DISPOSITIONS If the lot is rejected based upon the sample inspection, the following will be the alternatives: 6.1 100% Inspect the lot 6.2 Accept As-Is, rework in-house 6.3 Scrap 6.4 Return to supplier 6.5 Use As-Is All sampling plan results shall be part of the inspection record in accordance with QAD- 0021, QAD-0022, and QAD-0023. Material that is found to be in nonconformance per the sampling procedure shall be dispositioned per the eQuality RON procedure as defined in QAD-0021, QAD-0022, and QAD-0023. General SpecQAD-0001AK|Released|WDong2| for 1046028-D |Mon Oct 08 16:35:10 GMT+08:00 2007|Scale =1.0 General SpecQAD-0001AK|Released|WDong2| for 1046028-D |Mon Oct 08 16:35:10 GMT+08:00 2007|Scale =1.0 File Code WCP_QAM PDMS # QAD-0001 Revision: AK Date: 5/16/2007 WCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVEWCP QUALITY ASSURANCE DIRECTIVE Page: 3 of 4 TITLE: Sample Plan For Inspection of Purchased Material/Items Schlumberger Private Information Do not disclose, use or reproduce without written approval from Schlumberger. Warning: This controlled source document is stored