DEF STAN 02-517 P02.pdf

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Ministry of Defence Defence Standard 02-517 Issue 2 Publication Date 29th February 2008 REQUIREMENTS FOR CABLE, ELECTRIC Part 2 Polyolefin Insulated DEF STAN 02-517 Part 2 Issue 2 Unclassified ii Contents Foreword . v Introduction. viii 1 Scope. 1 2 Warning . 1 3 Related Documents. 1 4 Performance Specification. 2 5 National/International Regulations. 2 6 Military Standards/Requirements . 2 6.1 Requirements for Materials. 2 6.1.1 Conductor. 2 6.1.2 Insulation. 2 6.1.3 Screen. 3 6.1.4 Sheath. 3 6.1.5 Armour. 3 6.1.6 Tapes . 3 6.2 Construction . 3 6.2.1 Conductor Stranding. 3 6.2.2 Conductor Insulation. 3 6.2.3 Tapes . 3 6.2.4 Identification of Cores. 3 6.2.5 Layingup of Cores. 4 6.2.6 Screens. 4 6.2.7 Braided Screen . 4 6.2.8 Lapped Screen. 4 6.2.9 Screen Insulation. 4 6.2.10 Sheathing . 5 6.2.11 Tolerances. 5 6.2.12 Overall Diameter. 5 6.2.13 Marking. 5 6.2.14 Additional Markings . 5 6.3 Tests . 6 6.3.1 Scheduled Tests. 6 6.3.2 General . 6 6.3.3 Tests on Cable Components. 7 6.3.4 Tests on Completed Cables . 7 6.3.5 Additional Tests applicable to Cables having Limited Fire Hazard Sheaths to Def Stan 6112 Part 31. 8 6.3.6 Additional Tests applicable to Underwater Cables used in conjunction with Pressure Hull Glands. 8 6.4 Qualification Approval Procedures . 9 6.4.1 Definitions. 9 6.4.2 General Requirements . 9 6.4.3 Qualification Approval Testing . 10 6.4.4 Test Reports. 10 6.4.5 Qualification Approval Certificates. 10 6.5 Quality Assurance of Products. 10 6.5.1 Procedure. 10 6.5.2 Tests and Sampling Levels on Completed Cables . 10 DEF STAN 02-517 Part 2 Issue 2 Unclassified iii 6.6 Packaging and Labelling.11 6.6.1 General.11 6.6.2 Packaging.11 6.6.3 Supply on Reels.11 6.6.4 Supply on Drums.11 6.6.5 Despatch Lengths .12 7 Design Requirements/Guidance.12 8 Corporate Knowledge And Experience.12 Annex A Abbreviations and Definitions.13 Annex B Procurement Check List .14 Annex C Standard Form of Report for Qualification Approval, Production Quality and Production Routine Tests.15 Annex D Tables of Dimensions.18 D.1 General.18 Tables Table 1 Tolerances for Insulation Thickness.5 Table 2 Test Schedule.6 Table D.1 Single Core Cable, Polyethylene Insulated l.5 mm2.19 Table D.2 Single Core Cable, Polyethylene Insulated 0.5 mm2.19 Table D.3 Multicore Cables, Polyethylene Insulated, Collectively Screened and Polyethylene Sheathed 0.5 mm2.20 Table D.4 Multicore Underwater Cables, Polyethylene Insulated, Armoured and Served.21 Table D.5 Multicore Underwater Cables, Polyethylene Insulated, Unscreened and Polyethylene Sheathed 3.02 mm2.22 Table D.6 Multicore Underwater Cable, Polyethylene Insulated, Screened and Polyethylene Sheathed 2.5 mm2.23 Table D.7 SevenCore Cable, Polyethylene Insulated, Individually Screened and Polyethylene Sheathed 0.22 mm2.24 Table D.8 EightCore Cable (4 Pairs, Each Pair Screened and Taped), Polyethylene Insulated, Collectively Screened and LFH Sheathed 1.11 mm2.25 Table D.9 Single Core Cable, Polyethylene Insulated, Screened and Polyethylene Sheathed 0.14 mm2.26 Table D.10 Multipair Cable (40Pair) Irradiated Polyethylene Insulated and Sheathed, Collectively Screened 0.35 mm2.27 Table D.11 Multipair Cable, Radiation Crosslinked Polyolefin and Polyvinylidene Fluoride Insulated, Collectively Screened and Radiation Crosslinked Polyethylene Sheathed 0.35 mm2.28 Table D.12 Multicore Cable Unscreened 4.0 mm2 (used in conjunction with Pressure Hull Glands).30 Table D.13 Single Core Cable, Polyolefin Insulated, LFH Sheathed and Unscreened 6.0 mm2.31 Table D.14 Multicore Cables Unscreened .33 Table D.15 Multicore Cable, Single Overall Screen 0.35 mm2.34 Table D.16 Multicore Cables, Double Overall Screened 0.6 mm2.35 DEF STAN 02-517 Part 2 Issue 2 Unclassified iv Table D.17 Multipair Cables, Individually Screened 0.6mm2. 36 Table D.18 Single Core Cable, Unscreened 6 mm2. 37 Table D.19 ThreeCore Cable, Unscreened 4 mm2. 38 Table D.20 ThreeCore Cable, Unscreened 4.7 mm2 (5 mm2 nominal) . 39 Table D.21 Numerical Index to NATO Stock Numbers. 40 DEF STAN 02-517 Part 2 Issue 2 Unclassified v Foreword AMENDMENT RECORD Amd No Date Text Affected Signature and Date REVISION NOTE This standard is raised to Issue 2 to update its content. HISTORICAL RECORD This standard supersedes the following: Def Stan 02517 Part 2 Issue 1 April 2000 NES 517 Part 2 Issue 1 October 1992 Sponsorship 1. This Defence Standard (Def Stan) is sponsored by the Warship Support Agency (WSA), Ministry of Defence (MOD). 2. The complete Def Stan 02-517 comprises: Requirements for Cable, Electric Part 1: PressureTight Ethylene Propylene Rubber (EPR) or Silicone Rubber Insulated, Chlorosulphonated Polyethylene (CSP) Limited Fire Hazard (LFH) Sheathed Part 2: Polyolefin Insulated Part 3: CoAxial Part 4: Fluorinated Material Insulated Part 5: Miscellaneous 3. If it is found to be unsuitable for any particular requirement the MOD is to be informed in writing of the circumstances. 4. Any user of this Defence Standard either within MOD or in industry m
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